Welding work requires different elements of safety equipment, including headgear.
A quality headgear can help you prevent injuries caused by spatters and slags.
The head needs ample protection.
Therefore, you need to find a suitable welding cap that will protect you and hopefully look good.
Highest Rated Best Welding Caps (by Customer Reviews)
- 1 Lincoln Electric Welding Cap
- 2Comeaux Caps Reversible Welding Cap
- 3Lapco FR Flame Resistant 6-Panel Welder’s Cap
- 4Revco Armor Cotton Welding Cap
1
Lincoln Electric Welding Cap
This interesting welding cap gives out the Captain America vibes, which might be a huge advantage for the fans out there.
The patriotic print on the cap isn’t the only thing that is great about it.
The cap is made from cotton thus it is comfortable and moisture absorbing.
Cotton is breathable so, the heat won’t build up under the cap, and your head might sweat less.
Still, the inside of the cap has enough padding to provide optimal comfort.
The cap has an elastic ring and provides a custom fit.
Check the current price on Amazon >>
Pros
- Affordable welding cap
- Well-made cotton cap
- A high-thread-count ensures no spatter can pass through
- Rips-resistant
- Absorbent liner
- Flat-stitched seams
- Lightweight and breathable
- Comfortable for wearing long hours
- Enables custom fit and fit most head sizes
- Washing-machine safe
Cons
- Smooth outside surface – the welding hood might slip
Michael's TakeLincoln Electric is known for its quality welding products, and this cap isn’t an exception.
It is also one of the most affordable caps on the market, which is quite comfortable and easy to maintain.
>> Click here to see pricing, ratings, and reviews on Amazon.com <<
2
Comeaux Caps Reversible Welding Cap
The cap is 7 and 1/4 inches long from top to bottom and provides excellent coverage.
Next, it has six panels that ensure a better and more universal fit.
The cap has a soft brim design, which makes it comfortable for wearing long hours.
Furthermore, the cap has been tested for quality and even protects the neck and ears, which isn’t a common feature of welding caps.
Check the current price on Amazon >>
Pros
- Reversible design
- Made from 100% cotton
- Comfortable and easy to clean
- Provides great coverage
- Affordable price
- Works well under a hardhat
Cons
- Needs frequent washing
Michael's TakeThe cap by Comeaux has a classic design and provides enough protection for your head, ears, and neck.
It is also very comfortable to wear under a hardhat as well.
>> Click here to see pricing, ratings, and reviews on Amazon.com <<
3
Lapco FR Flame Resistant 6-Panel Welder’s Cap
The Lapco cap has outstanding flame-resistant properties.
It can withstand the heat from spatters and slags.
What is also great about this Lapco cap are different sizes, starting from 6 ¾ to 8 inches so everyone can get a perfect fit.
The cap is also made from cotton and has six panels, so it is very comfortable to wear.
Check the current price on Amazon >>
Pros
- Reversible design
- Comes in three colors – khaki, navy, grey
- Breathable
- Can be worn under a helmet
- Heavy-duty fabric
- Durable
- Simple maintenance
Cons
- A bit more expensive
Michael's TakeIf you prefer a classical design of your welding cap and you want to avoid over sweating, make sure to consider this Lapco cap.
It can withstand years of use without showing any signs of wear and tear.
>> Click here to see pricing, ratings, and reviews on Amazon.com <<
4
Revco Armor Cotton Welding Cap
Despite its plain look, the Revco cap is a quality welding cap, that you can wear even when you are not welding.
The cap has 100% cotton construction and double-layer protection.
Therefore, you don’t have to worry about spatters and slags penetrating through the cap and causing injuries.
The cap is one-size-fits-all, so it is suitable for a variety of people.
Check the current price on Amazon >>
Pros
- Low price tag
- One-size-fits-all with elastic bands on both sides of the cap
- Double-insulating material
- Wear and tear-resistant
- Basic design
Cons
- The cap specifications are somewhat unclear about fire-retardant properties
Michael's TakeThe cap has excellent constructions and fits well under the helmet.
It is also a budget-friendly and durable cap that can withstand years of use and frequent washing.
>> Click here to see pricing, ratings, and reviews on Amazon.com <<
Best Welding Caps Buying Guide
If you are still unsure which welding cap to get from the list, let’s further discuss more features.
Best Value
The Lincoln Electric welding cap provides offers the best value for the money.
You can get a quality cap without having to spend too much money on this piece of protective equipment.
The cap protects the user against spatters and slags and is made from breathable materials.
It is also one of the most comfortable caps out there.
Reversible Design
The Comeaux cap has a reversible design which makes an additional plus for professionals welders.
The cap has great sweat-absorbing properties.
It is a deep cap that provides more coverage and stays put for longer.
Best Flame Resistant
Lapco welder’s cap is a heavy-duty cap with great flame-resistant properties.
The cap also offers a nice fit and comes in several sizes.
It features a classic cap design and is well-made.
Budget-Pick
The Revco welding cap is the cheapest on the list.
It has a simple design, universal fit, and double-layer protection.
Things to Consider when Buying a Welding Cap
There are numerous welding caps on the market, so it can be challenging to pick only one.
Here are several things you need to consider when buying a welding cap.
Padding
Welders who wear welding helmets the whole time during their shift know how uncomfortable helmets are.
Therefore, a nice welding cap with sufficient padding can make it more tolerable.
If you are a full-time welder, get the cap with the best cushions to improve comfort.
Material
Check how slippery the cap is.
Cotton caps are comfortable and breathable, but the outside surface can be a bit slippery, which depends on the outside coating.
Therefore, pick the welding cap that has an external cover which ensures enough traction so the helmet won’t slip off.
Compatibility with Welding Helmet
Make sure that the cap you are getting can be used with an appropriate welding helmet.
Therefore, the cap shouldn’t impede the helmet and make you uncomfortable.
The best way to ensure the cap will work with a welding helmet is to get a thin and flexible helmet.
Fire Retardant Properties
The cap needs to be made from fire-retardant to be able to fire-retardant materials.
That way, it can protect you from fire spatters and slags, which is especially important when you do overhead welding.
Besides, double layers can help, because they provide optimal thickness that will prevent the spatters from penetrating through the material.
Comfort
The next thing to look for in a welding cap is comfort.
Because you will probably wear your welding cap for hours, it is better to pick the lightweight and comfortable cap, that won’t make you head sweat or pull your hair.
Sometimes it is good to pick the cap with a convenient sweatband.
Flaps
The flap is an additional design and protective feature that you can get if you want superb ear protection.
Longer flaps protect the neck and collar area.
Conclusion
A welding cap needs to be comfortable, fire-resistant, protective, and compatible with the welding helmet.
Welding caps come within a wide price range, and if you want to skip the endless research, you can pick any of the models from my list.
They are comfortable and will keep your head safe, even if you are doing lots of overhead welding tasks.
